The primary objective of this unit is the processing of brown rice.
| Specification | Detail |
|---|---|
| Unit | Unit 2 |
| Location | 7-A, Phase II, Main Hawksbay Road, Karachi |
| Processes | Brown rice to finished rice |
| Capacity | 300 tons a day |
| Line | Raw rice feeding to packing in one pass |
| Grades | Set to the buyer's requirement |
This substantial rice mill unit, with a daily capacity of 300 tons, can efficiently transform raw rice into finished rice within a single day. The technology employed in the comprehensive set of rice processing machinery encompasses rice cleaning, stone removal, multi-stage rice shelling and milling, rice polishing, rice grading, rice color sorting, and rice bagging and distribution. This enables the production of various rice grades in accordance with the specific requirements of the buyer.
The working process of the 300T/D complete rice mill plant. The 300T/D rice milling unit efficiently processes brown rice into rice that meets international standards in a single streamlined process: Raw Rice Feeding, Vibrated Cleaner and Destoner, Rice Husker, Paddy Rice Separator, Rice Mill, Rice Polisher, Rice Grader, Rice Color Sorter, Packing. The processed rice is then ready for market and export.
Each machine on this unit, in the order a lot passes through it.
This machine is specifically designed to perform pre-cleaning and cleaning operations on raw rice grains and seeds. It effectively grades the grains by size, eliminates large and small impurities, and removes dust particles through an integrated aspiration system. Additionally, the cleaner can be conveniently adapted to function as a silo intake separator by incorporating a hopper at the stock outlet.
This specialized equipment utilizes the principle of bulk density to efficiently remove stones from grains, ensuring the purity and quality of the final product. Stones are heavier than grain of the same size, so on an inclined vibrating deck with air rising through it the grain flows one way and the stones travel the other. Taking them out this early also protects the machines further down the line.
This machine plays a crucial role in separating a mixture of paddy from raw rice, enabling efficient processing and segregation of different rice types. Paddy and hulled rice differ in weight and surface, so any paddy that slipped through is sent back for another pass while the clean rice moves on to whitening. This keeps husk covered grains out of the finished product.
This rice whitening machine incorporates current technology to achieve precise milling of rice to various degrees of whiteness. It minimizes grain breakage, making it an ideal choice for modern rice mills seeking optimal performance and quality.
Enhances the visual appeal of milled rice by eliminating residual bran particles and polishing the exterior of the kernel. A fine mist of water softens the surface during polishing, which gives the grain a clean, glossy finish and helps it keep longer in storage.
Efficiently and accurately separates milled rice into various classifications, including head rice, broken rice in different sizes, and other categories. Sizing the grain this way is what allows each lot to be blended to the exact broken percentage a buyer orders.
Utilizes CCD technology to identify and remove defective rice, such as bad, milky, chalky, paddy, and foreign materials, ensuring the highest quality of the final product.
Precisely mixes head rice with predetermined quantities of broken rice, catering to specific customer requirements and preferences. Blending at this stage keeps every bag in a lot to the same specification.
Automates the weighing and bagging of milled rice, preparing it for efficient transportation and delivery to customers. Each bag is weighed and sealed on the line before it moves to storage or loading.
Multiple water polishers, color sorters, and rice graders ensure superior shine and precision in brown rice processing.
Advanced automation enables continuous and uninterrupted operation from brown rice feeding to finished rice packaging.
Rice from this unit, packed to your specification. Tell us the grade and the volume.
